Heavy-duty pallet conveyor system
Pallet transport up to 2,500 kg
Our roller conveyor system for pallets is based on a modular system and enables the economical implementation of a wide range of transport and layout requirements.
Whether as a simple conveyor line or a complex material flow solution, the individual modules can be flexibly combined and adapted to existing production and logistics processes.
Overview
Technical data
The technical data listed here are reference values for standard specifications. For special requirements, our engineers will be happy to assist you and find a solution for your specific transport task.
- Length
- 1,400 mm segment length
- Usable width
- max. 1,200 mm
- Transport weight
- > 2,500 kg possible
- Speed
- on request
A modular system
Many possibilities
The pallet conveyor system is based on a modular design that can be used to implement a wide range of layouts and transport tasks.
From a simple straight conveyor line to complex connections with turning, lifting and transfer functions, solutions can be precisely adapted to the respective requirements. The result is a system that is not unnecessarily complicated, but does exactly what it is supposed to do: move pallets safely, efficiently and in a controlled manner through your process.
Conveyor module
Internal motor
Conveyor module
Low-profile design with external motor
Lifting station
Max. lifting height 1,600 mm
Loading module
Front-end loading & unloading
Loading module
Side loading & unloading
Turning station
With 270° turning function
Corner transfer
Crosswise discharge via chain conveyor
Discharge module
Triplex chain conveyor
Pallet stacker
Stacking, buffering and destacking
Chassis & drive
The basis
The pallet conveyor system uses a robust sheet steel chassis designed for the reliable transport of heavy load carriers. With a load capacity of up to 2,500 kg, it provides a stable basis for internal pallet transport in production, warehousing and logistics.
The fully enclosed chain transmission provides reliable protection against accidental access and contamination. Laterally integrated aluminium profiles with profile slots allow add-on parts, sensors or other components to be attached easily. Various motor types and designs are available for the drive station.
Conveyor modules
Two variants, one goal
The straight conveyor modules form the classic conveyor units of the pallet conveyor system and can be designed in two variants depending on the installation situation: with an internal motor beneath the conveyor line or with an external motor for a particularly low-profile design.
As standard, all modules of our pallet conveyor system are manufactured with a particularly stable steel base frame. Rigid or adjustable side guide plates as well as fixed side discs ensure safe product guidance. Cover plates between the rollers are optionally available and can also be implemented as a walkable version if required.
Internal motor
Low-profile design with external motor
Loading modules
Loading and unloading — simple and safe
The loading and unloading modules form the interface between the conveyor line and internal logistics. Depending on the system layout, variants are available for front-end transfer in the conveying direction or for side loading and unloading across the conveyor line.
Both versions can be used at the beginning or end of the conveyor line and allow pallets to be fed in or removed easily, usually with forklifts, automated industrial trucks or pallet trucks. If your application has special requirements, we can also develop individual solutions precisely tailored to your transport task.
Front-end loading & unloading
Side loading & unloading
Pallet stacker
Stacking, buffering and destacking
The pallet stacker adds a compact solution for automated stacking, buffering and destacking of pallets to the roller conveyor system.
Depending on the application, it can be designed as a roller conveyor or chain conveyor. The lifting function is pneumatic and can either be integrated into an overall system with PLC control or operated as a stand-alone solution. As standard, the system is designed for up to 15 pallets; special dimensions for different pallet formats can be realised on request.
Turning station
Safe direction changes for maximum planning freedom
The turning station enables a simple, space-saving and safe direction change within the conveyor line. With its help, pallets can be turned in a controlled manner and transferred into a new conveying direction.
The robust design is suitable for loads of up to 2,500 kg and features a 180-degree turning function. Mechanical overtravel protection, position monitoring and side guidance via side discs support a safe process. This allows extensive and demanding conveyor layouts to be realised in a very short time.
Corner transfer
Infeed and discharge
The corner transfer enables simple infeed and discharge of pallets across the conveying direction. In combination with the straight conveyor modules, flexible transfer points are created, allowing pallets to be transferred to a side conveyor line or fed from there into the main line.
The three-lane triplex chain conveyor with electric lift raises the pallet out of the conveyor line and transports it sideways. The conveyor modules can be designed with adjustable side guides as well as internal or external motors. This allows space-saving branches and direction changes to be reliably integrated into the line layout.
Lifting station
Safely compensating for height differences
The lifting station is integrated into the straight conveyor line and enables different transport heights to be compensated for safely.
Based on a robust scissor lift table, it raises pallets steplessly to the desired height and ensures a clean transfer within the pallet conveyor system. The compact design is suitable for loads of up to 2,500 kg and, depending on the version, reaches a lifting height of up to 1,600 mm. Mechanical overtravel protection, position monitoring and side guidance via side discs support a safe and controlled process during lifting, lowering and onward transport.
